Ahmedabad, Gujarat • Mundra Port Gateway, India | Live IST | info@globientstar.in
Dedicated Processing Infrastructure

Manufacturing Subsidiary & Processing Unit

State-of-the-art dehydration lines, peanut blanching facilities, and Buhler optical Sortex grading units delivering export-grade purity and custom specifications.

Parent Company vs. Manufacturing Subsidiary Relationship

DHV Brother Spices & Agri Export (Parent Company) is the international export merchant that originates, consolidates, finances, charters, and exports all 55 commodities. DHV Brother Spices & Agri Export is our integrated manufacturing subsidiary that physically owns and operates processing facilities for selected product lines — specifically Dehydrated White Onion (5 grades), Dehydrated Garlic (5 grades), Blanched Peanuts, Hulled & Sortex Sesame Seeds, milled pulses, and pulverization suites. Unprocessed bulk commodities (e.g. Raw Cotton, Castor Seeds, Raw Rice, Rapeseed Meal) are traded directly by the parent company through certified APMC networks and crushing mills.

Precision Food Processing Machinery & Cleanroom Facilities

Located in Mahuva (the heart of India’s white onion basin) and Gondal (Gujarat’s premier groundnut corridor), our subsidiary facility operates under food safety management systems audited for ISO 22000 and HACCP compliance.

Our infrastructure is engineered for zero cross-contamination, equipped with stainless steel SS-304 contact surfaces, multi-stage hot air continuous belt dehydrators, dust cyclonic collectors, and computerized packaging units.

5-Tier Belt
Continuous Dryers Low-temperature moisture extraction preserving aroma.
99.98%
Buhler Sortex Precision Multi-camera infrared color and defect rejection.

Subsidiary Processing Units Overview

Unit 1: Onion & Garlic Dehydration Complex

Automatic washing flumes, peeling lines, precision rotary slicers, 5-tier multi-zone dryers, and granulizers producing Flakes, Chopped, Minced, Granules, and Powder.

Unit 2: Peanut Blanching & Splitting Line

Thermal dry blanching, soft rubber de-skinning, optical split segregation, electronic metal detection, and vacuum brick packaging.

Unit 3: Buhler Optical Sortex Cleaning Hub

High-capacity air-screen separators, gravity tables, and Buhler trichromatic color sorters for Sesame Seeds, Cumin, Fennel, and Pulses.

Unit 4: Water-Jacketed Spice Pulverizing

Chilled pin and hammer mills converting Turmeric, Chili, and Coriander into fine powders without burning volatile flavor compounds.

Core Processing Lines & Equipment

Take a visual tour of our specialized machinery engineered for continuous operation, optical purity, and strict microbiological standards.

5-Tier Continuous Belt Dryers - Mahuva Dehydration Plant 45 MT/Day Intake
5-Tier Continuous Belt Dryers
Mahuva Dehydration Hub

Multi-zone low temperature air circulation (45°C - 65°C) preserving allicin pungency and crisp color across kibbled flakes, granules, and powder.

Surface: SS-304 Food Grade
Buhler Trichromatic Optical Color Sorter - Seed Purity 99.98% Purity
Buhler Trichromatic Sortex
Dual NIR & CCD Cameras

High-speed optical rejection of discolored grains, foreign seeds, glass, and stones for Hulled Sesame, Cumin, and Psyllium.

Capacity: 5.0 MT / Hour
Peanut Blanching & Split Sorting Plant Gondal 99.5% Skin Removal
Peanut Blanching Complex
Gondal Processing Plant

Gentle dry heat conditioning followed by soft rubber roller peeling and optical split sorting. Vacuum packed in 25kg foil cartons.

Aflatoxin: < 4 PPB Guaranteed
Cryogenic Cold Spice Pulverizer Mill Cold Grinding
Cryogenic Spice Mill
Water-Jacketed Pulverizer

Maintains grinding chamber temperature below 40°C, preventing oil evaporation in Turmeric, Chili, and Coriander powders.

Fineness: 80 - 100 Mesh

Installed Machinery & Output Capacity Matrix

Processing Line Location Installed Technology Rated Capacity Target Products
Continuous Dehydration Suite Mahuva, Gujarat 5-Tier SS-304 Multi-Zone Hot Air Dryers 45 MT / Day Fresh Intake White Onion Flakes, Garlic Granules & Powders
Peanut Blanching Line Gondal, Gujarat Thermal Conditioning & Rubber De-Skinning 35 MT / Day Blanched Peanuts (Whole & Splits)
Optical Sortex Grading Rajkot Hub Buhler Trichromatic & InGaAs NIR Sorters 5 MT / Hour Hulled Sesame, Cumin, Fennel, Psyllium
Micro-Pulverization Suite Mahuva Hub Water-Jacketed Chilled Pin & Hammer Mills 12 MT / Day Turmeric Powder, Chili Powder, Garlic Powder
Nitrogen / Vacuum Packaging All Units Automated Brick Carton & Multi-Wall Poly Sealers 60 Packs / Minute 25kg Vacuum Bricks, Nitrogen Pouches

6-Step Manufacturing & Processing Workflow

From incoming raw material intake to sealed export container stuffing, every stage follows validated Standard Operating Procedures (SOPs).

01
Raw Material Intake & Pre-Cleaning

Incoming crops from registered APMC mandis are sampled for moisture, aflatoxin, and foreign debris before entry into rotary drum scalpers.

02
Mechanical Washing & Peeling

Fresh white onions and garlic cloves pass through food-grade sanitized water flumes and gentle mechanical peelers to remove outer skins cleanly.

03
Precision Slicing & Thermal Drying

High-speed rotary slicers cut uniform profiles before entering multi-tier hot air belt dryers with temperature zones ranging from 65°C to 45°C.

04
Granulation, Milling & Sifting

Dehydrated flakes are sifted into designated particle sizes (chopped, minced, 24-40 mesh granules, or 80-100 mesh micro-powder) in dehumidified rooms.

05
Dual-Stage Optical Sortex Inspection

Buhler optical sorters scan every individual particle with high-speed cameras, ejecting scorched specs, discoloration, and foreign fragments.

06
Metal Detection & Barrier Packaging

Products pass under inline conveyor metal detectors (Ferrous, Non-Ferrous, SS 316) prior to automated vacuum sealing or nitrogen gas flushing.